Improving Efficiency in Die Casting with Shibaura Machine's Integrated Cell Management Solution

  • Die Casting

ELK GROVE VILLAGE, IL, Aug 19, 2021 - 

Die casting is a complex process. In the early days that meant dividing all the tasks into separate rooms, but as technology advancements have been made the entire process often happens under one small section of floor space. This leaves all departments processing the part in that small space. While that has its advantages, it also means many single components in one area. If one missed step, detail, or error occurs the entire process may be forced to a halt. 

Consider if the ladle misses pours because the cup was not cleaned and coated, or if the robot drops a part because engineering did not get the tooling correct. While in the past a stoppage like this would not affect the shipping department for days, now the effects are immediate. Oftentimes an operator unskilled in the problem is forced to figure out a solution. How much time is being wasted to recover? Simple things that appear to cause very little lost time can actually be costing hours in a day!

Combatting this type of downtime is a real challenge for foundries, resulting in slower overall production and lost revenue. Shibaura Machine recognized foundries could gain a competitive advantage through complete integration of the die-casting cell components into a single cell management system. Engineering the system as a whole allows foundries to operate smarter by boosting productivity and improving unplanned downtime recovery.

Success with Total Integration 

A die casting cell that can be controlled from one operator station improves Overall Equipment Effectiveness (OEE) and will be a key focus in the coming years to gain competitive advantage. 

Shibaura Machine's totally integrated die casting cells put the insights into the hands of a single operator. This allows foundries to recover from process stoppage in one location, using a simple interface. With one control logic, it also means all levels of plant personnel can learn the system in minutes. This ensures the cell gets back up and running quickly, saving time, resources, and helping maximize safety. 

Balance Performance and Cost Effectiveness

Using a simple totally integrated one source cell offers the best way to improve recovery from unplanned downtime. 

As a global market leader in die casting equipment, Shibaura Machine has supplied over 1500 casting machines since 1975 to North America manufacturers. We continue to work with our customers to co-create greater value and help improve the world around us.

Contact our team to learn more about our totally integrated die casting cell management systems.

Contact us today to learn more

Related Articles View All Articles

Never Be Left Wondering in Die Casting With TOSCAST Monitoring System

ELK GROVE VILLAGE, IL, November 4, 2021 - What goes on between one operator and the die casting machine should never be left a surprise to the next shift operator. While most factories have a process in place to record what took place the shift before, som...

Read more

Shibaura Machine’s New Electric Toggle Die Clamping Machines Provide the Industry a More Efficient Solution

ELK GROVE VILLAGE, IL, October 21, 2021 - As the automotive industry evolves from internal combustion engines to electric vehicles, so must other industries to reduce carbon footprint. From automotive and agriculture to aerospace and consumer goods, implem...

Read more

Shibaura Machine Makes it Simple to Match the Die to the Machine

ELK GROVE VILLAGE, IL, September 7, 2021 - Being successful in die casting is a combination of efficiency and productivity. Being able to be a step ahead of where your competition is at and exceed customer expectations requires it. One way to gain an advan...

Read more

Improving Efficiency in Die Casting with Shibaura Machine's Integrated Cell Management Solution

ELK GROVE VILLAGE, IL, Aug 19, 2021 - Die casting is a complex process. In the early days that meant dividing all the tasks into separate rooms, but as technology advancements have been made the entire process often happens under one small section of floor...

Read more

 The Importance of Details in Die Casting

ELK GROVE VILLAGE, IL, Aug 5, 2021 - At a busy foundry it can be easy to let small details become an oversight. From tasks like checking the alloy, temperature, and even ladle cup size- this can seem time consuming in the moment. However, those details are...

Read more

Why Reliable Temperature Control is Critical to Your Die Casting Success

ELK GROVE VILLAGE, IL, July 22, 2021 - What does temperature have to do with it?If you’re involved in die casting production then you know it's everything. Even a slight fluctuation in temperature can mean major damage and defects. Ensuring a well-controll...

Read more

When is Waste Not Truly Waste in Die Casting?

ELK GROVE VILLAGE, IL, July 08, 2021 - The green movement is more important than ever before. No industry is overlooked, and it is every company’s duty to make changes to support the environment. In die casting that often means eliminating excess productio...

Read more

Extend Your Die Casting Equipment’s Lifespan

ELK GROVE VILLAGE, IL, June 17, 2021 - Die casting equipment: it’s one of the biggest investments you’ll make in your business. It begs the question then, how long will the equipment last? Shibaura Machine has been designing die casting machines that meet ...

Read more

How Evolved is Your Die Casting Machines Construction?

ELK GROVE VILLAGE, IL, June 3, 2021 - We can talk about cycle times, repeatability, and user-friendly controls, but if your die casting machine is not running then you’re not working. Design factors that affect die casting machine durability are often smal...

Read more

Monitor, Control, and Manage Your Die Casting Process More Efficiently 

ELK GROVE VILLAGE, IL, May 20, 2021 - Does your die casting machine realize the world around it? At the end of the day, the answer is not as much as it probably should. While it is surrounded by auxiliary equipment that monitors temperature, flow, and pres...

Read more

Shot Cylinder Construction is More Important Than One Would Think

ELK GROVE VILLAGE, IL, April 15, 2021 - Have you ever heard the saying that too many cooks in the kitchen spoil the broth? This expression can also be applied to die casting machine shot cylinder design. Consider early generation and many current-day die c...

Read more

Die Casting Factory Accessory Integration Improves Productivity

ELK GROVE VILLAGE, IL, April 2, 2021 - Die casting has evolved a lot over the past one hundred years. At the beginning it was run solely by what a person could accomplish. Workers were expected to be the timers, electronics, and robots that we now have tod...

Read more

Monitoring Repeatability in Die Casting

ELK GROVE VILLAGE, IL, March 18, 2021 - The precision in die casting offers high quality, repeatability shot after shot. This repeatable accuracy offers a lower cost of operation and consistency, two things that are important when looking at improving prof...

Read more

Die Casting Machine - Ease of Use: The TOSCAST controller provides easy visibility of real-time machine status

ELK GROVE VILLAGE, IL, February 19, 2021  Die casting still proves to be the most accurate option when it comes to complex cast metal products. However, it is complex process that involves molten metal, high pressures, critical temperature control, and a v...

Read more

Introducing a More Environmentally Friendly & Energy Efficient Die Casting Machine

ELK GROVE VILLAGE, IL, February 4, 2021  - Imagine having the option to turn on and off your die casting hydraulic pump motor instead of having it continuously running. What would that mean to your overall energy consumption and the environmental footprint...

Read more

Tailor TOSCAST to Improve Your Die Casting Productivity

ELK GROVE VILLAGE, IL, January 20, 2021  For years, die casting machines have offered digital control options making operators more efficient and improving throughput, but a gap still exists. These machines can only do so much before a human needs to step ...

Read more

Considerations for Reducing Die Casting Cycle Time

ELK GROVE VILLAGE, IL, January 5, 2021  When it comes to die casting, cycle time optimization is more than just moving quickly. At first thought, the time required to complete castings should be as short as possible because more money can be made if you pr...

Read more

Our Commitment to Keep Our Die Casting Customers Up and Running

ELK GROVE VILLAGE, IL, December 16, 2020 When the die casting machine is down costs go up.Avoiding costly downtimes and keeping quality levels high starts with choosing the right machine partner. The right partner will not only provide you with a quality d...

Read more

Working Together to Make Sure Your Die Casting Equipment is Optimally Operating

ELK GROVE VILLAGE, IL, December 8, 2020 - As a Die Caster, are You Up To Date on the Latest Developments?In an industry that is continually evolving with technology developments, it can be difficult to keep up with the demands of the industry. However, by ...

Read more

Shibaura Machine has almost 50 years in the United States

ELK GROVE VILLAGE, IL, June 6, 2020  Shibaura Machine has been manufacturing Die Casting Machines since 1953! Established an office in the United States in 1974! Currently with over 17,000 die-casting machines worldwide! Our team averages almost 25 year...

Read more

Shibaura Machine Die Casting Offers Used Machine History Reporting Service

ELK GROVE VILLAGE, IL, July 10, 2020  The purchase of a used machine comes with risks! Help mitigate these risks by requesting a free machine history report. Contact us at dc-MachineFacts@shibaura-machine.com before you consider purchasing a used die casti...

Read more

Avoid damage to your machine caused by extended downtime

ELK GROVE VILLAGE, IL, July 10, 2020  If your die casting machines are not under power for an extended period, You must read the following:The below recommendations will help keep your machines in good running condition and minimize unplanned downtime:KEEP...

Read more

Want to know more about our machines?

800X600 Ec85sxiiiv70 Social Media

Injection Molding Machines

Learn more
840X600 Dc350r Social Media

Die Casting Machines

Learn more
840X600 Horizontal Machining Center

Machine Tools

Learn more
840X600 Thp550

System Robotics

Learn more