From insight to action— in one platform. Built to scale. Secure by design. Measurable outcomes. Industrial IoT, Simplified
Resilient factories aren’t built by chance. With machiNetCloud, people, processes, and data move as one— so you can respond today and lead tomorrow.
Industrial IoT, Simplified
Meet The Industrial Internet of Things (IIoT) solution that enables manufacturers to achieve greater productivity and quality.
Rapid time-to-value — Stand up priority cells fast; >90 reporting, first-pass-yield (FPY), energy/part. Closed-loop execution — On-machine AI guidance + governed recipes so fixes stick and scale.
Built to integrate —
Machine-agnostic platform that connects Shibaura and non- Shibaura equipment through open APIs and standard protocols.
Secure & resilient by design — Always-on protection with outbound-only connections, SSO/MFA, segmented VLANs, full audit, and zero-touch updates. Secure Remote Access — Time-boxed, role-based sessions let experts troubleshoot anywhere via encrypted outbound tunnels—no inbound VPNs.
Smart manufacturing is a competitive play. 92% of manufacturers say it will be the main driver of competitiveness over the next three years. Reported impacts include 10–20% higher production output, 7– 20% higher employee productivity, and 10–15% unlocked capacity. 1
Executives get outcomes Dashboards for uptime, yield, energy/part—identify bottlenecks and quantify ROI quickly. Operators get confidence Lock in good runs with recipes and insights; paired with LEO, operators gain real-time guidance. IT gets control Outbound-only architecture with SSO/MFA, micro-segmented machine VLANs, and full audit.
1. Deloitte, May 2025 survey
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Capabilities at a Glance
On-machine guidance, fleet governance, and control at your fingertips—built for uptime, yield, and energy performance.
Operate • Machine Monitoring • Production Monitoring • Secure Remote Access • Mobile App
Page 5 6 7 14
Improve • LEO (On-Machine Virtual Expert) • Predictive Analytics • SUSTAIN • Downtime Tracking • Lifecycle Tracking (Predictive Maintenance)
3 4 8 9 10 11 12 13 15 16 17 18 19
• Recipe Management • Quality Management • Smart Workcell
Govern & Scale • Data Security & Compliance • Secure Private Cloud & Architecture
• From Data to ROI • 90-Day Playbook • Subscription Options
Select any capability to jump to its page.
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LEO— On Machine Expert Plain-language guidance on the HMI so operators fix issues fast.
LEO (Line Efficiency Operator) lives on the HMI. It watches key signals every cycle and turns data into step-by-step, plain-language guidance so any operator can diagnose, correct, and keep production steady. Meet LEO
Guides troubleshooting with clear, on-screen steps
Shortens diagnosis; new operators run like pros
Monitors key signals every cycle to track performance
Translates data into plain- language guidance on HMI
On the factory floor today: 29% of manufacturers already use AI/ML at facility or network level; 24% have GenAI deployed at that scale, with many more piloting. 1
1. McKinsey & Company, 2024 article
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Predictive Analytics Know sooner, lose less.
Learn your lines’ patterns to predict downtime and forecast scrap. Convert detections into guided actions at the machine and work orders in your systems—turning insights into outcomes. Prioritizes by impact: uptime, FPY, energy/part Shrinks time-to-repair and avoids repeat issues Feeds LEO with context so corrections land fast.
Fewer unplanned stops
Lower energy per part (fewer bad shots)
Higher first-pass yield (FPY)
Faster ramp-ups and calmer shifts
Scaling best practices: LEO provides guidance to operators on one machine → machiNetCloud captures the settings, shares insights, and governs recipes so best practices scale across the fleet.
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Machine Monitoring See the state of production—everywhere, at once.
Live context Status, alarms, and utilization across machines, cells, and sites— executive-summary at a glance. Find the vital few Trends and Pareto views surface the small number of issues
driving most loss. Alert → action Role-based alerts (push/SMS/email/
in-app) with quiet hours and escalation to the right owner. Executive snapshot Uptime, FPY, and energy per part by plant, line, and product—on one page. Plug into the business APIs feed ERP/MES and corporate dashboards for a single, trusted view. Built for IT View access runs through an
outbound-only edge with SSO/MFA and full audit.
Fix
Detect
Notify
Assign
Confirm
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Production Monitoring See throughput and quality—by shift, line, and site.
Faster response
Consistent quality
Measurable gains
Actionable trends — Historical data uncovers recurring issues and best-known settings. Proven results — Auto-generated reports tie interventions to measurable gains. Real time visibility — Dashboards highlight cycle time, yield, and energy/part. Early warnings — Custom alerts flag drift and scrap before it escalates.
Seamless integration —
Machine-agnostic platform that connects Shibaura and non- Shibaura equipment through open APIs and feeds data into ERP/MES, dashboards, and reports.
Stabilize performance + 3–5% OEE improvement ↓ Unplanned stops
Production Monitoring goes beyond dashboards.
30 Days
It quantifies impact. Executives see clear
↑ Drive efficiency ↓ 5–10% scrap reduction ↓ Energy/part trending down
60 Days
30/60/90-day reporting on OEE, FPY, scrap, and energy per part. That means capacity gains, reduced cost per part, and proof that operational wins translate directly into business results.
Prove results ↑ 10–15% capacity unlocked ↓ Lower cost per part
90 Days
*Illustrative example only. Actual results depend on machine configuration, conditions, and implementation.
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Secure Remote Access Fix issues faster—without opening the front door.
Outbound-only
Audited sessions
No inbound VPNs
Faster first-time fix Diagnose remotely; if a visit is needed, arrive
Cyber + operational risk are top concerns. Smart-manufacturing executives rank risk mitigation as a priority; 40% of orgs in Deloitte’s global cyber study reported 6–10 breaches in the past year—one reason security-by-design matters .1
with the right part and plan. Built for global teams
Experts assist anywhere—without travel delays. Client-initiated tunnel, no open ports Amphion S14 establishes an outbound-only, encrypted session—no inbound VPNs. Time-boxed & permissioned Per-user, per-machine access with granular roles; full session logs. Customer-controlled approvals You decide who connects, what they can do, and for how long.
Alarm (T=0)
Request
Approve (customer)
Fix verified
Session active
Session closed
First time fix increase
MTTR: from hours to minutes
On-site tech visits decrease
Downtime cost decrease
1. Deloitte, May 2025 survey
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SUSTAIN Less waste, less energy, and zero compromise.
Energy Transparency Track energy per part & per asset, with rollups to plant/building for a single view of usage and cost in weeks.
Sustainability Reporting Generate ESG reports and metrics that demonstrate your environmental impact.
Carbon Clarity Calculate and report greenhouse gas emissions with comprehensive tracking tools.
Less scrap = less energy & material Governed recipes stabilize cycles.
Standardize at scale Lock “golden runs” across sites; measure energy/shot and CO₂/part as you go.
Predictive maintenance = longer life Fewer emergency spares and unplanned outages.
Audit-ready reporting Exportable report packs and data lineage; integrates with ERP/MES.
Credible reporting for auditors and stakeholders
A clearer path to corporate targets— without slowing production
Lower utility spend and measurable CO₂ reductions
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Downtime Tracking Recover capacity by fixing the few issues that break the week.
Recovered hours, made visible Automatic capture; Pareto with MTBF/MTTR surfaces the top losses. Fewer repeats Governed recipes make fixes stick across shifts and sites. Faster response Alert → action workflows cut time-to- detect and time-to-correct. Rollups that matter Asset → line → cell → plant → enterprise; compare shifts, tools, and products.
“ We uncovered hidden capacity we already had, improving tenfold. For our lean team this was a game changer.” Chad VanHaun, General Manager, VDI Manufacturing
Operators Log stops with reason codes and notes on the HMI. Follow the restart checklist; verify the fix and close the event.
Supervisors & techs See the stop, root cause,
Plant managers Set rules (maintenance, thresholds, spares). Escalate to the right owner; auto-create work orders in CMMS/ERP.
and next best step in plain language. Verify the fix and close the ticket.
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Lifecycle Tracking — Plan the fix before the failure. Predictive Maintenance
machiNetCloud goes beyond reminders— it helps prevent failures. Usage- and condition-based rules trigger alerts, actions, and work orders so maintenance is done before downtime happens. Fewer surprises. Replace parts and tools based on actual wear—not guesswork—to cut unplanned stops. Lower total cost. Reduce rush orders and truck rolls; extend asset life; steady energy per part. Proof you can publish. Better MTBF/MTTR, fewer repeat faults, and smaller emergency spare inventories.
Lower maintenance & logistics spend
Longer asset life
Lower energy/part during stable operation
Fewer unplanned stops
Predict & alert
Plan & stage
Monitor & track
Service & verify
Learn & roll up Lifecycle
Perform maintenance and record actions; reset counters where applicable and confirm run readiness.
Generate maintenance tasks; align timing with production.
Time/usage counters per machine and tool; unlimited tools supported.
User- configurable rules estimate wear and trigger automatic alerts (SMS/email) before failure.
analytics by asset → line → plant → fleet; share via APIs to CMMS/ERP/BI.
Signal → Prediction → Work order → Verified fix
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Recipe Management Governed recipes—make good runs repeatable.
Faster ramp-ups
Higher FPY
Fewer resets
Lower energy/part
Consistency across sites
On-machine setup, governance, and audit connect to fleet-wide rollout—so proven settings are easier to apply and repeat across shifts and sites. Apply & Govern (on-machine) One-click apply. Load approved settings to cut changeover time and guesswork. Guardrails & check. Validations flag out-of- range or out-of-spec entries. Built-in accountability. Version control, approvals, and full audit trail. Quality you can share. FPY/FTY in one view; export CoA-ready reports. Scale & Sustain (cell → fleet) Smart-cell coordination. Coordinate machine, robot, hot runner, TCU, and dryer —not just the machine. Share the win. Publish “golden runs” for fleet-wide adoption. Lower energy per part. Repeatable cycles support lower energy per part.
BEFORE ↑ Changeover time ~ FPY variability ↑ Frequent resets
AFTER ↓ Changeover time — FPY stabilized ↓ Fewer resets Guardrails active • Audit trail captured
Detailed recipe governance diagram available upon request.
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Quality Management Reduce scrap. Prove compliance. Close the loop at the machine.
Higher FPY
Fewer escapes
Faster containment
Audit-ready docs
Lower cost of quality
The governance loop
On-machine outcomes What teams see and achieve on the floor. In-process visibility— Digital checks and SPC track variation before it becomes scrap. Closed-loop corrections— Standardized procedures guide changes and log results for consistency. Publish with confidence— Generate CoAs and customer- ready report packs with one click. Traceability— Link part, tool, cavity, and material genealogy for faster containment.
Define controls Specs/SOPs & limits versioned, approved, and auditable. Collect & trend SPC dashboards (Cp/Cpk, Pp/Ppk), control charts, Pareto.
React in real time Out-of-control alerts trigger NC/CAPA workflows.
Verify & document Notes, photos, and updates are stored and shareable.
Share & integrate CoAs and NC/CAPA status shared via APIs.
Built to integrate REST APIs to ERP/MES/LIMS; push CoA and NC/CAPA status to business systems. Works with Smart Workcell and Recipe Management for cell-level guardrails.
Digital checklists
Control limits
SPC dashboards
CoA generation
Lot/tool/cavity traceability
NC/CAPA workflows
Full change/ audit history
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Smart Workcell From machine control to cell control. Vendor-neutral by design.
Mixer
Smart Workcell Solution
Dryer
Hot-runner
Robot
machiNetCloud gives you the
opportunity to connect, collect and store data from the complete manufacturing cell.
Sensor
TCU
Machine
Machine-agnostic platform that connects Shibaura and non-Shibaura equipment —new and legacy—via open protocols and adapters.
See the whole cell Live status and key parameters for machine, robot, hot runner, TCU, dryer, blender, conveyors, and sensors—diagnose the cell, not just a machine. Vendor neutral by design Build the cell you want. Link your machines and third-party robots, auxiliaries, and sensors for a single view. Secure outbound- only connectivity lets you add and scale. Approved remote triage Time-boxed, role-based access across the cell—with outbound-only security and a full audit trail.
Energy & CO₂ at the cell Track energy per shot by device; roll up to plant/building in SUSTAIN for cost and carbon reporting. Cell-level guardrails Capability checks and alerts help prevent out-of-spec combos (e.g., a TCU that can’t reach required temp). Pre-flight validation keeps runs on-spec.
Consistent setups across plants
Lower energy/part
Faster ramp-ups
Fewer firefights
Higher FPY
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Mobile App Plant control at your fingertips. Decide anywhere. Act in seconds.
Executive snapshot
Alert → action Acknowledge, assign, and track fixes.
Push alerts Stops, alarms, and quality/energy anomalies— routed by role with quiet hours and escalation.
Uptime, yield, and energy/part across plants; drill into the few issues driving most loss.
If authorized, open a secure remote session from your phone.
Downtime tracking
Lifecycle monitoring
Role-based permissions
Secure by design
SSO/MFA
Full audit trail
“A lifesaver—real-time view from office or mobile; we react faster and keep machines running.” Larry Snoreen, President, LAMAR Tool & Die Casting, Inc.
Global-ready experts assist anywhere— without travel delays. ✔ Faster first-time fix ✔ Shorter downtime ✔ Fewer truck rolls ✔ Faster recoveries ✔ Happier customers
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Data Security & Compliance Outbound-only security. Audit-ready by design.
machiNetCloud protects plant data without opening inbound ports. Built for factory-floor realities and corporate IT scrutiny, it delivers governed access, traceability, and resilience from the edge to the cloud.
Connectivity (plant-first)
Identity & access
Outbound-only from the plant— no inbound VPNs or open ports Time-boxed, customer-approved sessions with full session logs Micro-segmented machine VLANs to contain blast radius Hardware control point: Amphion S14 enforces outbound-only links, AES-256 encryption, and machine isolation Data protection & continuity Encryption in transit and at rest; managed certificates/keys Zero-touch edge provisioning and updates Backup/DR; store-and-forward during outages
Role-based permissions by user, site, cell, and machine SSO/MFA and least- privilege by default Unlimited users, delegated admins, complete audit trails
Compliance & residency ISO 27001:2013 certified (DEKRA) Regional data center
options and data- residency controls Complete change and access logs for audit
Fewer security exceptions, faster IT approval, lower risk— and a single governed data layer for analytics, apps, and APIs.
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Secure Private Cloud & Architecture Edge → Cloud → Action Your data, governed and resilient without opening inbound ports.
Analytics Engine
AES-256
Applications
Data Collector
Storage, Backup & DR
Client-initiated VPN
Security Management, User & Access Control
Mobile Devices
Firewall
Firewall
Data Centers
Edge analytics
Company Network
Company Network
Micro-segmented VLANs
Shop Network
ERP
MES
Andon Displays
Desktops
Machine Network
Zero-touch updates
Architecture at a Glance Scalable services for storage, backup/DR, analytics, and applications Centralized user & access control with roles, SSO/MFA, and full audit Anywhere access for registered users on web and mobile
Integrated Line
Controls
Controls
Full session/change/ data-access logs
Machine
Machine Auxiliary Equipment Manufacturing Cell
Amphion S14 Edge Gateway — Green & Red S14 Green (data collection): Encrypts and consolidates machine/aux data on-site; outbound- only to machiNetCloud; local caching and store-and-forward preserve data during outages. S14 Red (secure remote access): Time-boxed, audited troubleshooting over existing internet or cellular—no inbound VPNs; ideal for service access on the HMI.
ArcNet
Modbus
Profibus
RS-232/422
Compatible with >
OPC UA
ControlNet
Data Highway
Ethernet/IP
Detailed security documentation and architecture diagrams available upon request.
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From Data to ROI Where outcomes show up.
Action loop
Alert → guided step on the HMI with LEO
Convert detections into work orders; track time-to-correct Governed recipes lock fixes across shifts and sites Measure uptime, FPY, energy/shot, CO₂/part—publish 30/60/90 before/after Built to integrate Open APIs to ERP, MES, inventory, and supply-chain systems for a single source of truth Edge connectors normalize machine and auxiliary data for rapid onboarding
Continuity & performance
IoT investment is scaling.
Edge analytics and local caching keep lines visible during network events Store-and-forward auto-syncs when connectivity returns Policy-based backup/DR; zero- touch updates over secure links Governance & security Role-based access, SSO/MFA, full session/change/data-access logs Regional deployment options; ISO 27001 controls on the cloud side
Industry spending was ~$806B in 2023
and projected >$1T by 2026. Choose an
architecture that is simple to approve and built to last. 1
1. Business Wire, 2023 article
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Start Your 90 Day Playbook From proof to pilot—together.
Scaling digital is hard—only ~30% of organizations sustain improvements; most stall after pilots. That’s why Shibaura Machine pairs on-machine guidance, 1 stored recipes, and a our expert alignment—so your pilot pays and your team can scale it.
Days 1–14 — Platform setup & baseline Objectives: stand up core access, build first views, capture baseline. Create user accounts, roles/privileges, and geo/site access. Configure data model: products, jobs, shifts; define monitoring criteria. Build first dashboards and production reports (OEE, FPY/FTY, scrap, energy/part). Establish baseline metrics and reporting cadence. Days 15–60 — Apply, refine & roll out advanced apps Objectives: act on data, push ownership to operators, expand use. Analyze early gains; identify bottlenecks from automated reporting. Configure Scrap and Downtime tracking; enable reason codes on HMIs. Stand up advanced reporting (Downtime, Monitoring, Scrap) with alert criteria. Stand up Smart Cells so operators log Downtime/Scrap at the source. Define KPIs; create Monitoring dashboards and plant displays. Introduce Recipe Management: store validated recipes; enable version history and approvals. Days 61–90 — Prove adoption & scale Objectives: lock in behaviors, extend footprint, plan next sites. Fine-tune Recipe monitoring & alerting; review automated reports; polish dashboards and plant displays. Expand SUSTAIN: energy/part, waste rollups, CO₂e factors; plan reporting. Capture tools/assets; configure time/usage lifecycle tracking and maintenance rules. Add centralized auxiliaries monitoring; widen sustainable analysis to plant systems.
Draft rollout plan for additional lines/sites. Results vary by baseline and adherence to guided steps.
Turning smart manufacturing into outcomes.
FPY ↑
MTBF ↑
Proof from scaled factories. Recent examples show +44% productivity, +48% output, +35% quality after IIoT + AI deployments. 2
Downtime ↓
Energy/part ↓
1 . McKinsey & Company, 2024 article 2 . World Economic Forum, 2024 article
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Subscription Options Start where you are. Scale as you grow.
Machine-agnostic
Secure by design
Open integration
1. PICK YOUR PLAN
GOLD
PLATINUM
SILVER
SILVER +1
MONITOR, LEARN, AND CONNECT.
ALL OF SILVER, PLUS ANY TWO ADVANCED MODULES.
ALL OF SILVER, PLUS ALL FOUR ADVANCED MODULES.
ALL OF SILVER, PLUS ANY ONE ADVANCED MODULE.
PICK ONE:
PICK TWO:
INCLUDES:
SECURE REMOTE SERVICE
DOWNTIME
DOWNTIME
DOWNTIME
MACHINE MONITORING
LIFECYCLES
LIFECYCLES
LIFECYCLES
SCRAP INSIGHTS
QUALITY
QUALITY
QUALITY
PRODUCTION MONITORING
SUSTAIN
SUSTAIN
SUSTAIN
APIS
QUICKLY GO FROM PILOT TO PRODUCTION
GREAT FOR A FOCUSED PILOT
BALANCE OPS + QUALITY/SUSTAIN GOALS
UNIFIED VIEW OF OEE & ENERGY/CO₂E
2. SCALE WITH MODULES
Lifecycle Time/usage-based maintenance with rules & auto alerts.
Quality Digital checks, SPC dashboards, CoA packs, NC/CAPA.
Sustain Energy/part, waste rollups, CO₂e (GHG-aligned factors).
Downtime Reason codes, MTBF/MTTR, alert→action workflows.
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“Before we had machiNetCloud, we looked busy, but to what degree? We'd sit there and try to estimate what our capacity was or how much of our capacity we were using, and we were off.” Jeff Becker, Owner
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“machiNetCloud has been a game changer for productivity. From my desk I get real-time visibility into every machine— what stopped, for how long, and why—so we act immediately. Integrating multiple systems into one view has reduced downtime, improved quality, and raised our overall OEE by 15%.” Brian Kolsters, Vice President & Director of Operations
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Industrial IoT, Simplified
Shaping tomorrow in manufacturing— with you.
JAPAN 2-2, Uchisaiwaicho 2-Chome, Chiyoda-ku, Tokyo 100-8503
UNITED STATES 755 Greenleaf Avenue Elk Grove Village, IL 60007
EUROPE Via Gaudenzio Fantoli 7 Piano 2, 20138, Milano
CANADA 6 Shields Court, Suite 101, Markham, Ontario, L3R 4S1
(888) 593‑1616 iot@shibaura‑machine.com shibaura‑machine.com
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